Main Components of The Chocolate Bar Production Line:

• Kitchen system:
• Auto-weighing and dissolving system
• Aerating cooker for nougat
• Double”Z” blade mixer
• Caramel cooker
• Forming system:
• Nougat layer roller
• Caramel layer roller
• Nuts sprinkler (Option)
• Cooling Tunnel
• Longitudinal Cutters
• Ropes Separator
• Guillotine
• Enrober and cooling tunnel
• Auto-packing system
• Automatic aligner plant and servo driving flow wrapping machine

Technic Data

Power:                         line part 14kw  cooling part 75kw
Voltage/frequency               380V/ 50Hz

Working air pressure           ≥0.7 Mpa

Cooling temperature             ≥-10°C

Output                        5000kg/shift(based on the different candy)
Suitable moulds’ range           275mm×175mm×25mm

275mm×205mm×25mm

Depositing range                   3~18g / cavity (100~570g)

Speed                                   6pieces /min~12pieces/min

Dimension                            19000mm×4000mm×1650mm

KitKat Bar & Mars Bar Production Line

The KitKat Bar & Mars Bar Production Line is a high-speed, fully automated manufacturing system designed for the mass production of layered wafer bars (like KitKat) and caramel-nougat-chocolate bars (like Mars/Snickers). This precision-engineered line integrates mixing, layering, molding, enrobing, cooling, and packaging into a seamless process, ensuring consistent quality, high output, and compliance with global food safety standards.

Key Features:

1. Multi-Process Integration

• For Wafer Bars (KitKat-style):
  • Automated wafer sheet baking
  • Precision cream/layer deposition
  • Multi-layer stacking and cutting
  • Chocolate enrobing or molding
• For Caramel-Nougat Bars (Mars-style):
  • Continuous nougat/caramel cooking & depositing
  • Nut or ingredient inclusion systems
  • Chocolate coating or molding
  • Cooling tunnels for perfect texture

2. High-Precision Technology

• Servo-Driven Forming & Cutting: Ensures uniform bar dimensions (±0.5mm tolerance).
• Tempering & Enrobing Systems: For glossy, snap-perfect chocolate coating.
• Multi-Layer Depositors: For even filling distribution (e.g., wafer/cream/caramel layers).

3. Customizable Configurations

• Adjustable production speed (up to 3,000–10,000 bars/hour).
• Compatible with dark/milk/white chocolate, peanut butter, or specialty coatings.
• Optional add-ons: Nut sprinklers, drizzle systems, or branded embossing molds.

4. Hygiene & Efficiency

• Food-grade stainless steel (SUS304) construction.
• Energy-saving cooling tunnels and heating systems.
• PLC + Touchscreen HMI for real-time monitoring and recipe storage.

Applicable Products:

• Wafer-Based Bars: KitKat-style layered wafer bars, crispy-cream bars.
• Caramel/Nougat Bars: Mars, Snickers-style bars with nuts/caramel.
• Chocolate-Coated Bars: Variants with rice crisps, biscuits, or fruit fillings.

Technical Specifications:

• Capacity: 2,000–12,000 bars/hour (depending on configuration).
• Chocolate Coating: Enrober width 400–1200mm (adjustable).
• Packaging Options: Flow wrappers, pouch sealers, or box packers.
• Compliance: Meets FDA, CE, ISO  standards.

Why Choose This Line?

1. Brand Consistency: Precise control over weight, layers, and coating thickness.
2. Scalability: Modular design for easy capacity upgrades.
3. Low Waste: High-precision systems minimize material loss.

Target Clients:

• Large confectionery manufacturers (OEM/private label).
• Global snack brands expanding production.
• Startups investing in turnkey solutions.

(Contact us for customized solutions tailored to your recipe, packaging, or output needs!)

Note: This line can be adapted for other similar products (e.g., Twix, Milky Way)